Welcome to Unit Process Group (UPG)
At Unit Process Group, we specialise in designing and manufacturing innovative equipment to lower energy consumption and boost productivity. With our cutting-edge technology and unwavering commitment to excellence, we help businesses optimise their production processes and achieve remarkable results.
Our range of custom-made products includes agitators and mixers, attrition machines, flotation systems and thickener upgrades.
Thickener Upgrade
It has been proven over and over that the performance of a thickener can be greatly improved by installing the correct feed well.
Attrition Machines
We combine the latest mixing technology with an optimised impeller design to make sure your attrition machine runs efficiently.
Flotation
Our flotation rotors have improved pulp circulation, better solids suspension, and increased air dispersion.
Agitator & Mixing Technology
We design, manufacture and supply a complete range of agitators from pilot scale to full production size.
About UPG
Unit Process Group (UPG) is a leading provider of advanced solutions for production facilities worldwide. A "unit process" refers to one or more operations grouped together to form a complete plant. At UPG, we enhance the performance of your facilities by delivering custom-designed, robust, and efficient equipment tailored to your unique requirements.
We pride ourselves on our customer-first approach. By thoroughly understanding your production environment, we identify your specific needs and deliver cost-effective, high-quality solutions. Our expertise spans across multiple industries, ensuring your operations run smoothly and sustainably.
With decades of experience and a dedicated team of experts, UPG has established itself as a trusted partner in the industry. We continuously innovate to meet the ever-changing demands of modern production facilities, making us the go-to choice for businesses looking to optimise their processes and reduce environmental impact.
Our Products and Services
Mixing Technology - General Industry
Mixing is a critical unit process in manufacturing. At UPG, we consider factors like product rheology, fluid characteristics, tank shape, and other variables to maximise mixer performance. Our mixers are:
- Custom-designed
- Purpose-built
- Competitively priced
- Engineered to perform
We provide high-level mixing technology, backed by reliable support and service, to meet the needs of industries such as chemical coatings, pharmaceuticals, cosmetics, food, and beverages.
Our team collaborates with clients to develop solutions that address specific challenges, ensuring optimal performance and consistent results.
Agitators for Mineral Processing
Our agitators are designed for durability and performance, catering to diverse applications from pilot-scale to full production sizes. Built to last, these machines are perfect for demanding industrial environments. Whether you need a solution for a small-scale operation or a full-scale production plant, our agitators deliver consistent and reliable results.
Typical Applications:
- CIP/CIL
- BIOX/Gas Dispersion
- FLOTATION Conditioning
- Concentrate Storage
- Reagent and Lime Makeup
Specialised Applications:
- Attrition Scrubbing
- Lime Slaking
- Flotation Froth Breakers
- Thickener Feedwell Dilution
Each agitator is custom-designed to ensure it meets the specific needs of your process. Our team works closely with you to identify the optimal design for your application, resulting in improved efficiency and reduced operational costs.
Attrition Machines
UPG’s attrition machines combine the latest mixing technology with optimised impeller designs. Unlike outdated models from the 1970s, our machines ensure maximum efficiency and superior performance. These machines are engineered to handle the toughest applications, ensuring long-term reliability and effectiveness.
Typical Applications:
- Mineral Surface Cleaning
- Clay Removal
- Iron Oxide Removal
- Flotation Conditioning
Key Features:
- Multiple Shear Zones
- High-Efficiency Impeller Design
- Wear-Resistant Material Options
- Modular Construction
- Easy Upgrades for Existing Machines
Our modular construction approach allows for easy maintenance and upgrades, ensuring your machinery stays up to date with the latest technological advancements.
Thickener Upgrades
Enhance thickener performance with our state-of-the-art feed wells and dilution systems. Our innovative Vector system improves free settling, delivering measurable results and optimising your processes. Thickener upgrades are a cost-effective way to boost efficiency without the need for complete system overhauls.
Benefits:
- Improved efficiency
- Enhanced free settling
- Better overall performance
Our thickener solutions are designed to integrate seamlessly into your existing infrastructure, minimising downtime and maximising productivity.
Flotation Systems
UPG’s flotation machines feature advanced rotor designs that improve pulp circulation, solids suspension, and air dispersion. With our innovative F1 rotor, you’ll experience faster flotation, better recoveries, and reduced operational costs.
Benefits:
- Improved cell volume utilisation
- No sanding of cells
- Better fines recovery
- Up to 50% lower power consumption
- Longer rotor and stator life
- Reduced reagent consumption
- Lower capital investment
Our flotation solutions are backed by rigorous testing and proven results, making them a reliable choice for industries seeking improved recovery rates and lower energy consumption.
Industries We Serve
UPG serves a wide range of industries, including:
Chemical
Coatings (Paint & Ink)
Water and Waste Water Treatment
Cosmetics and Pharmaceuticals
Food and Beverages
Mineral Processing
Wine Industry
Whether you’re in the food industry requiring precise mixing or the mining sector looking for durable equipment, UPG has the expertise to deliver the right solutions.
Why Choose Us?
Tailored Solutions: Every product is custom-designed to suit your specific production environment.
Cutting-Edge Technology: We leverage the latest advancements in design and manufacturing.
Cost-Effective: Our solutions deliver long-term savings by improving energy efficiency and productivity.
Reliable Support: UPG provides comprehensive backup and service to keep your operations running seamlessly.
Sustainability: Our focus on energy efficiency helps reduce your environmental impact.
Our commitment to quality and innovation ensures that you receive the best possible solutions for your production needs. We stand by our products, offering ongoing support to help you achieve your operational goals.
Contact Us
Ready to optimise your operations? Reach out to Unit Process Group today! Our team is here to provide the perfect solution for your production needs.
Email: info@unitprocessgroup.com.au
Phone: 1300 001 649
Whether you need custom-built equipment, process optimisation, or expert advice, we are here to help. Let UPG transform your production processes with innovative, sustainable, and efficient solutions.
Get in touch with us today to learn more about how we can support your business. From initial consultation to ongoing maintenance, UPG is your trusted partner for success.